Summary of Role
The ServicePLUS Process Engineer is responsible for the design and development of optimal engineering solutions for cost-effective assembly or processes. This includes processes, tools, systems and work instructions. Oversees the development and use of conversion of equipment used in assembly or product conversion. Perform validation activities as necessary in a manufacturing environment. Recommends improvements to production processes, methods and controls. Supports and may manage manufacturing launch for new or revised products.
Tasks and Responsibilities
- Analyzes assembly and conversion requirements and translates these into manufacturing processes to establish production rates, achieve expected quality levels and establish reliability of finished product
- Develops manufacturing methods for new and existing products, establishes labor standards and develops labor and product cost information
- Performs validation activities as necessary
- Engaged in research and development for equipment, processes, procedures and systems integration
- Meticulously documents all assembly or product conversion process information and sequences within the document control system
- Creates BOM’s and routers in JDE ERP for assembly and conversion processes
- Identifies opportunities for improvement to existing processes and methods using data or observation, develops the improvements and implements them as quickly as practical
- Makes improvements to production rates and reduces scrap by identifying and implementing new and better equipment, processes or human factor methods
- Assists production in troubleshooting production problems with individual components, individual processes and help improve the situation to assure customer delivery dates and superior quality
- Reviews production schedules and engineering specifications to resolve production problems.
- Participates in determination of product DMR disposition plan and approval
- Supports the implementation of IATF 16949:2016
- Follows the Quality Management System protocols including ISO 9001:2015 and IATF 16949:2016
- Execution of DOE's, problem solving, engineering studies, OQ/PQ validations, and continuation engineering for products
Education and Experience
Required:
- Bachelor’s Degree in Industrial, Manufacturing or Mechanical Engineering or related discipline
- 2+ years of experience in a manufacturing or assembly environment
Desired:
- Experience working within ISO 9001:2015 and IATF 16949:2016
- Lean Sigma Green or Black Belt certification
- Experience utilizing Oscillating knife cutter and die cutting equipment
Competencies
- Ability to communicate clearly by conveying and receiving ideas, information and direction effectively
- Ability to challenge oneself to consistently meet all goals and deadlines
- Customer service focused
- Continuous Improvement Mindset
- Experience in using CAD software
- JDE experience preferred
- Proficient in MS applications – especially Excel, Outlook & Word
- Technical skills in manufacturing processes and methods including flow, layout, assembly, resource management, systems integration and production equipment principles and application
- Ability to work with the team to scope, build, finish, test and qualify equipment to be used in assembly work including automation equipment
- Use of statistical analysis software
- Ability to operate calipers, micrometers and other measuring tools
- Organized and methodical
- Interpersonal skills and good communication technique
- Ability to coordinate multiple projects and deadlines, manage and identify scope
- Act as a project leader on major process change project
- Proficient in use of problem solving tools such as 5 why, Fishbone, 8D, etc.
- Travel - 25%
Application
Last Application: 2022-03-13
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